随着需求和市场压力不断增长,OEM 需要努力满足的标准也越来越高。工程设计为生产和服务奠定了基础,因此,工程设计团队必须认识到人与所设计的产品及其工艺之间的相互作用,这样才能保障生产和组装的便利性,但如果存在以下障碍,并不一定能找到妥善的解决方案:

  • 缺乏能够在生产计划(人体工程学、安全性、效率、可行性)早期有效预测并减少人工成本的时间和能力
  • 没有现成/易得的实际设备可基于标准化和本地化考量来发现并验证生产方案的工艺可行性(产品、流程和资源之间的取舍)
  • 难以帮助包括供应商在内的多学科团队有效体验、验证和交流生产工艺要求和解决方案概念的意义。
  • 没有现成的虚拟试验环境(独立于试验或生产线)可用于发现、斟酌和验证工艺创新与改进
  • 在实体生产线上线之前,可供装配工艺探索及生产人员推动改进的环境有限。

借助虚拟现实技术,工程团队可基于以人为本的工艺交互,体验、验证组装和维护要求并开展交流。最终,可在完整环境下针对拟定设计进行体验式评估,从而大幅降低后期装配风险、提升效率,进而推动增产以满足关键产品目标。

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Witness how XR is reshaping product integration and human-centric process validation

See it to believe it! Join our upcoming digital XR Event on-demand to see how global design leaders at Jaguar Land Rover, Cummins Power Systems and Volvo CE successfully accelerate their transformation from Physical to Virtual to fast-forward innovation and sustainability.

  • Hear how XR is reshaping product integration and human-centric process validation
  • See how and why companies use mixed reality to accelerate virtual validation and trust
  • Understand how to achieve lead time, cost, and downtime reduction targets of your product development by using immersive technologies
  • Learn how you too can enable collaboration between globally distributed team members & suppliers for optimal cross-functional team performance

 

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ESI 配备 IC.IDO,可针对最终装配或服务维护等流程提供以人为本的产品和工艺验证。这种沉浸式解决方案可推动多学科团队评估、合作和攻克新产品与工艺在未来为工厂带来的难题。无论是个人还是团队,也无论是在同地配合还是远程协作,都可以在生产车间开始建模前探索数字设计并开展交流,以发现潜在风险、评估改进空间和纠正措施。

Our Virtual Reality solution supports the digital evaluation of packaging and space claim, mechanism design, and interaction, whether for the product in operation or to evaluate assembly, service, and maintenance processes. Reaping the benefits of an immersive simulation with realistic physics, engineers also simulate the behavior of wiring, cabling, and hoses, on a real scale and in real-time, empowering teams to discover issues with tangling, binding, or pinching of hoses and wires to avoid interference, collision, or abrasion in operation.

以下是虚拟现实可以带来的优势: 

Before you ramp up for production, how can you evaluate how many operators are required for a given operation? How do you verify how much space is needed? How do you evaluate the required process time?

Our customer Volkswagen do Brasil not only managed to develop the new Nivus in just 10 months, but they also anticipated assembly steps well ahead of production by using IC.IDO.  

Plan your assembly operations early and safely, without waiting for physical mock-ups: digital human models, or mannequins, representing diverse anthropometry let you evaluate ergonomics, operator visibility, reachability, and accessibility to ensure safe and efficient assembly processes, well ahead of production.

Engineering teams validate tooling with early confidence, benefiting from realistic physics in the virtual workspace; They anticipate cell layout and optimization and make sure they reach their deadlines ahead of the start of production and ramp-up phases.

  • 在产品开发流程早期就发现和解决复杂的设计问题,此时的修复成本相对较低
  • 减轻设计对于昂贵的物理原型和试验活动的依赖
  • 促进零散分布的团队开展多学科协作
  • 在应用新设计、工具和程序之前,先行开展人体工程学分析
  • 优化工厂车间工艺和制造单元布局
  • 在将产品投入真实环境之前,于流程环境中体验产品

将 IC.IDO 集成到产品和工艺开发过程中后,除了可以提前体验并及时攻克组装、运营或维护操作难题,规避与此相关的成本外,用户还可节省制作物理原型所需的时间和成本。

With our solution, you will be able to evaluate all aspects of operator comfort, safety, and efficiency. Once a scene exists, it will take almost no time to put on your VR glasses to validate procedures and processes with physically realistic handling of collisions between parts and obstructed installation/removal paths.

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