Harness the Power of ProCAST

Casting Simulation Software Tailored to Your Needs.

Minimize shop-floor trials, reduce waste, and increase productivity.

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Misrun? Cold shot? Flow balancing? Die life? Distortion? Cracking? Porosity?
ProCAST predicts potential defects before you start production.

With flexible licensing options available, now is the perfect time to join the many other foundries that trust ESI ProCAST for early defect prediction with minimal physical trials and prototypes, increased productivity in development & and manufacturing, and secured in-time delivery of compliant quality.

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AFFORDABLE LICENSING

Flexible pricing matched to your usage models and modules.

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INTUITIVE INTERFACE

User-friendly, workflow-guided, complete foundry process simulation.

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COMPREHENSIVE MODELING

Die, investment, and sand-casting processes.

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FAST-START

Extensive material and thermodynamic libraries.

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TRAINING AND SUPPORT

Onboarding & ongoing supporting services.

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PROVEN

ESI has 30 years of casting simulation tool innovation.

ProCAST at a glance

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Follow the leaders...

Thanks to ProCAST, engineers at an OEM part supplier were able to simulate the complete die-casting process, including DCM selection, increasing the production rate by a factor of 2.2 and reducing scrap rate.

"Using ProCAST, engineers quickly identified and anticipated the main issues related to filling and solidification during the feasibility stages in the early phases of the project."

Thanks to the insight that a US-based foundry received from simulating the casting, it managed to reduce its scrap waste by an astounding 98%. And, its primary customer was satisfied with nearly flawless parts that met their aesthetic requirement.

“The return on investment was almost instantaneous.”